Micro Vortex Pump
Micro vortex pump is suitable for pumping clean water. They are particularly suitable for domestic applications such as water supply from wells and pool etc. The automatic distribution of water by surge tanks and pressure switch, gardening, and increasing of water pressure.
- Product Introduction
Introduction
The Micro Vortex Pump is used to pump clean water. They are particularly suitable for domestic applications such as supplying water from wells and pools. Secondly, we automatically distribute water through surge tanks and pressure switches, gardening, and increase water pressure. More importantly, our products can increase the system pressure of water pipelines and automatically distribute water through small high-pressure water tanks or water balloon devices. Finally, if you are interested in our products, please contact us in time.
Application
The Micro Vortex Pump is able to deliver high pressure at relatively low power and have an exceptionally stable operating curve. Secondly, - they are suitable for domestic installations, for increasing system pressure in water distribution lines, and for automatic water delivery through small high-pressure tanks or water bulb installations. Finally, to ensure its proper operation, use clean water or non-corrosive liquids, free of sand or other solid impurities.
QUALITY CONTROL
1. We Have 5 highly developed automatic assembling lines, 30 experienced and professional engineering experts.
2. Unique 3 steps tests, including motor test, pump test and overall unit test to guarantee quality.
3. 20 advanced flow line production and an online self-measurement system, 40 national patents.
Specification
| Construction Features | Pump body | cast iron |
| Impeller | brass | |
| Insulation | B | |
| Protection class | IP44 | |
| Voltage/Frequency | 115V-127V-230V/60Hz | |
| Operating Limitations | Max. Ambient temperature up to 60℃ | |
| Max. Liquid temperature up to 40℃ | ||
TECHNICAL DATA
| Model | Inlet | Outlet | Max. flow | Rated head | Power | G.W | Dimension | QTY(20GP) | |
| (in) | (in) | (m3/h) | (m) | (kW) | (HP) | (kg) | (mm) | (set) | |
| DKm60-1 | G1" | G1" | 2.1 | 32 | 0.37 | 0.50 | 5.7 | 165x260x165 | 3955 |
| DKm60-1B | G1" | G1" | 2.1 | 32 | 0.37 | 0.50 | 4.7 | 145x267x172 | 4204 |
| DKm70-1 | G1" | G1" | 2.7 | 50 | 0.55 | 0.75 | 9.1 | 173x338x215 | 2227 |
| DKm70-1B | G1" | G1" | 2.7 | 55 | 0.55 | 0.75 | 8.2 | 173x317x195 | 2618 |
| DKm80-1 | G1" | G1" | 3.3 | 60 | 0.75 | 1.00 | 10.5 | 173x338x215 | 2227 |
| DKm80-1B | G1" | G1" | 3.3 | 65 | 0.75 | 1.00 | 9.7 | 173x317x195 | 2618 |
PERFORMANCE CURVE
EXPLODED VIEW
Maintenance of Micro Vortex Pump
First of all, cut off the power of the micro vortex pump to see if the air inlet is blocked and check the air inlet filter, but do not remove the filter, otherwise it will suck debris into the air intake pump, resulting in damage to the air pump.
Secondly, if any debris is found inside the machine and the rubber covers the electromagnet, causing the electromagnet to fail to recover, the casing of the vortex gas pump should be opened to clean up the internal debris, and then a small hole is drilled in the rubber skin. Remove the negative pressure generated by the adsorption.
The lack of motor phase or wrong direction of operation is also a cause of such failures. At this time, check and reconnect the power supply. If the motor is burned out, replace the same type of motor. The single-phase motor should check whether the capacitor is in good condition and the wiring is correct. .
First of all, check whether there is any debris in the pump body of the micro vortex pump, and if so, open the housing and clean up the internal debris;
Secondly, check whether the impeller is stuck. At this time, it is best to contact the manufacturer for repairs. Reassembly is required to eliminate the fault.
Finally, check the bearing for damage and replace the bearing if necessary.
First of all, check whether the air inlet is blocked and clean the air inlet filter, but it cannot be removed, otherwise it will suck in debris and damage the mechanical equipment. At the same time, please keep the air pump working time gap.
Next, check for any debris in the body, open the cover, and clean up the interior debris.
Working Principles of Micro Vortex Pump
● Vortex Flow Mechanism
The micro vortex pump generates a vortex or swirling flow of fluid inside the pump's housing. When the fluid enters the pump, it is directed into a spiral or circular motion by specially designed impellers or other internal structures. This swirling motion creates a low-pressure zone in the center of the vortex, causing the surrounding fluid to move inward toward the core of the vortex and be expelled out of the pump.
● Rotational Motion
The pump uses a rotating mechanism, typically a small impeller or rotor, which generates the centrifugal force required to drive the fluid in a spiral path. As the impeller rotates, it accelerates the fluid outward along the curved path, leading to the creation of a vortex.
● Energy Conversion
The energy generated by the rotating impeller or rotor is converted into both kinetic and pressure energy. The kinetic energy moves the fluid, and the pressure energy builds up, enabling the fluid to flow against resistance, such as through narrow pipes or against higher elevation.
● Centrifugal Force
As the fluid enters the pump, it is subjected to centrifugal force due to the rotating impeller. This force causes the fluid to move radially outward, pushing the fluid toward the pump's discharge side. The centrifugal force also helps maintain the vortex pattern, which sustains the pump's efficiency.
● Microfluidic Precision
In the case of micro vortex pumps, the pump's design is optimized for very small-scale fluid movement. The pump's housing and impeller are specifically designed to operate efficiently with small volumes of fluid. These pumps can produce controlled, consistent flow rates, which is essential for precision in medical, laboratory, and other sensitive applications.
● Low Flow, High Head
Micro vortex pumps are designed to generate high pressure with relatively low flow rates, which makes them ideal for applications requiring precise fluid movement with minimal disturbance. Their ability to handle higher heads (pressure differences) is a key characteristic.
FAQ
Q: What is a Micro Vortex Pump?
A: A Micro Vortex Pump is a type of pump designed to move small volumes of fluid with high pressure. It operates using the principles of vortex flow, where fluid is made to swirl in a circular motion, generating pressure and facilitating fluid movement through microfluidic systems or other precise applications.
Q: How does a Micro Vortex Pump work?
A: A Micro Vortex Pump works by creating a vortex (swirling fluid motion) inside the pump chamber. A rotating impeller generates centrifugal force, which drives the fluid outward, creating a low-pressure zone at the center and pushing the fluid through the pump's discharge port. This mechanism helps in generating high pressure despite low flow rates.
Q: What are the main advantages of using a Micro Vortex Pump?
A: Precise fluid control: They offer highly accurate flow rates, ideal for sensitive processes.
Compact size: Small and efficient, suitable for miniaturized systems.
High pressure: Capable of generating high pressure despite small flow rates.
Energy-efficient: Designed to operate with minimal energy consumption while maintaining performance.
Q: What are the common applications of Micro Vortex Pumps?
A: Micro Vortex Pumps are widely used in:
● Microfluidic systems (e.g., lab-on-a-chip devices)
● Medical devices (e.g., infusion pumps and drug delivery systems)
● Cooling systems (e.g., for electronics or small-scale heat exchangers)
● Inkjet printers
● Fuel cells
● Blood circulation in medical equipment (e.g., artificial hearts)
Q: What is the difference between a Micro Vortex Pump and a regular centrifugal pump?
A: While both types of pumps use centrifugal force to move fluids, a Micro Vortex Pump is specifically designed for small-scale applications and operates at low flow rates with high pressure. It uses a vortex flow mechanism, making it more suitable for precise applications, whereas a regular centrifugal pump may handle larger volumes of fluid and typically focuses on higher flow rates.
Q: What is the typical flow rate of a Micro Vortex Pump?
A: Micro Vortex Pumps are designed for low-flow applications, typically in the range of microliters per minute (µL/min) to milliliters per minute (mL/min). The exact flow rate depends on the specific pump design and application, but they are optimized for controlled, small volumes of fluid.
Q: What are the key components of a Micro Vortex Pump?
A: The key components of a Micro Vortex Pump include:
● Impeller or Rotor: Creates the vortex and generates centrifugal force.
● Pump housing: Encases the impeller and channels the fluid.
● Inlet and outlet ports: For fluid to enter and exit the pump.
● Seals and bearings: Ensure smooth rotation and prevent leakage.
Q: Are Micro Vortex Pumps suitable for high-viscosity fluids?
A: Micro Vortex Pumps are typically better suited for low-viscosity fluids due to their design, which relies on the generation of a vortex for fluid movement. However, depending on the specific pump design, they may still be capable of handling fluids with slightly higher viscosities, though performance could decrease for very thick liquids.
Why choose us?
- Our company specializes in providing top-notch Vortex Centrifugal Pump products and professional support.
- I believe that our company will provide you with the best service, I believe that our company will provide you with the most reasonable design scheme, I believe that our company will provide you with the most perfect after-sales service. We are willing to work with you hand in hand to create brilliant!
- We offer flexible and customizable solutions to meet the diverse needs of our customers and help them achieve their goals.
- The company attaches great importance to enterprise technological innovation, and always regards technological innovation as the engine of enterprise development.
- We are a reliable manufacturer and supplier of Vortex Centrifugal Pump products, and we offer competitive prices.
- Our company is mainly engaged in the design and manufacture of Micro Vortex Pump and related products. We have a professional and complete production line, which has won unanimous praise from customers. We have contributed to the localization of similar imported products, reducing the investment cost of the industry, improving the labor productivity of the enterprise, and making rapid development and growth.
- Our products and services are backed by great warranties and technical support to ensure our customers get the most out of their investment.
- 'Continuous improvement and innovation' is our corporate culture.
- At our company, we prioritize our customers' needs and work tirelessly to exceed their expectations in everything we do.
- The construction of excellent corporate culture is a strategic measure and an important guarantee to build a modern industrial group with international competitiveness.
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